Maintaining optimal performance with your John Deere baler is essential for high-quality bales and uninterrupted operations. In this troubleshooting guide, we will address common problems like bales bursting, net splitting, and net wrapping, while providing actionable solutions. Let's answer some frequently asked questions to help you keep your baler running efficiently. 

Why Are My Bales Bursting? 

1. Are the Chamber Rollers Damaging the Bale?

If the chamber rollers are damaged or misaligned, they can apply uneven pressure on the bale, leading to bursting. Inspect the chamber rollers for any signs of wear or damage and replace them as needed. 

2. Is the Bale Badly Shaped?

A poorly shaped bale is more prone to breaking. This issue can arise from improper material distribution or incorrect baler settings. Make sure that your bale is evenly formed by adjusting the pressure and ensuring an even feed. 

3. Is Poor Bale Formation Causing a Non-Circular Shape?

When the bale is not properly compacted into a circular shape, it can lead to weak points that may cause it to burst. Adjust the baler's settings to ensure consistent formation and compaction. 

4. Is a Bad Bale Profile the Result of Bad Crop Pick-Up?

If the crop pick-up is uneven, the bale will not be properly balanced, which can affect its strength. Adjust your pick-up settings to ensure uniform feeding of the crop into the baler. 

5. Is the Bale Not Turning on Ejection?

When the bale fails to rotate during ejection, it may get stuck or damaged. Check the ejection mechanism for any obstructions and ensure the bale is properly aligned before release. 

6. Are Rollers Dirty with Crop or Debris?

Dirty rollers can obstruct the smooth flow of the bale and cause damage during the baling process. Regularly clean the rollers to remove crop residue and debris. 

7. Are You Ejecting the Bale on a Slope or Incline?

Ejecting the bale on a slope can cause it to roll uncontrollably, leading to possible damage. Whenever possible, eject the bale on level ground to avoid this issue. 

8. Are the Chamber Side Walls Rusty or Newly Painted?

Rusty or freshly painted chamber side walls can create friction during the baling process, leading to damage. Clean or sand the chamber walls to ensure a smooth surface. 

9. Is the Net Breaking Due to Damaged Chamber Rollers?

Damaged chamber rollers can snag and break the net, which compromises the integrity of the bale. Inspect and replace any damaged rollers to prevent net breakage. 

Why Is the Net Splitting on the Bale? 

10. Are Threads in the Net Laddering or Being Pulled Out?

Laddering of threads or the net stitch being pulled out can occur due to uneven tension or mechanical interference. Check the net tension settings and adjust them to ensure the net is applied evenly. 

11. Are Threads in the Net Catching on Feeding Rollers?

Feeding rollers can catch loose threads and cause the net to tear. Regularly inspect and clean the feeding rollers to avoid any interference. 

12. Is the Net Cutting Poorly Due to Bad Tension or Brake Adjustment?

A bad net cut is often caused by improper net tension, which may require brake adjustment. Fine-tune the brake settings to ensure a clean cut and avoid net splitting. 

13. Is the Net Cutting Poorly Due to Feeding Roller Misalignment?

Misaligned feeding rollers can cause the net to cut unevenly. Inspect and realign the feeding rollers to improve the quality of the net cut. 

14. Are There Damaged Threads in the Net?

Damaged threads in the net, caused by handling or storage, will result in splitting during baling. Always inspect the net before loading it into the baler. 

Why Is My Net Not Spreading Properly? 

15. Is the Net Failing Due to Bad Bale Shape or Density?

If the bale is unevenly shaped or has improper density, the net may not spread evenly. Adjust the bale density and shape settings to allow the net to wrap smoothly around the bale. 

16. Is Poor Net Tension Preventing the Net from Spreading?

Insufficient net tension can cause the net to bunch or fail to spread properly. Regularly check the tension settings and make necessary adjustments. 

17. Are the Gas Struts Efficient?

Faulty or inefficient gas struts can affect the overall performance of the baler, including net spreading. Inspect the gas struts and replace them if they are not functioning correctly. 

18. Is the Brake Setting Correct?

Incorrect brake settings can lead to poor net spreading. Ensure that the brake is properly calibrated to provide the correct amount of tension. 

19. Is the Net Feeding Correctly?

Bad net feeding can result in improper net spreading over the bale. Inspect the feeding mechanism for obstructions or misalignments. 

20. Are the Feeding Rollers Set Parallel?

If the feeding rollers are not set parallel, the net may not spread correctly. Check the roller alignment and make adjustments to ensure they are operating in sync. 

Why Is the Net Wrapping on the Feeding Rollers? 

21. Are Threads in the Net Catching on the Feeding Rollers?

Loose threads can catch on the feeding rollers, causing the net to wrap around them. Regularly inspect the rollers and net to prevent this issue. 

22. Is Poor Net Tension Causing the Net to Wrap?

A bad net cut due to poor tension can lead to loose threads that wrap around the feeding rollers. Ensure the tension is properly adjusted to achieve a clean net cut. 

23. Are the Feeding Rollers Incorrectly Aligned?

Misaligned feeding rollers can lead to improper net feeding and wrapping. Align the rollers correctly to prevent wrapping issues. 

24. Are the Feeding Rollers Contaminated with Moisture or Crop Debris?

Moisture or crop debris on the feeding rollers can cause the net to stick and wrap around the rollers. Regularly clean the rollers to maintain smooth operation. 

25. Is the Net Bunching on the Feed Plate Behind the Feeding Rollers?

If the net bunches on the feed plate, it may wrap around the rollers. Ensure the feed plate is clean and free of obstructions that could interfere with the net. 

26. Is the Net Feeding Before the Knife/Counter Knife is Clear?

If the net feeds before the knife or counter knife is clear of the path, it may wrap around the feeding rollers. Adjust the timing of the net feed to prevent this from happening. 

27. Is the Drive Belt Pulley in the Correct Position?

The position of the drive belt pulley can affect the net feeding process. Check that the pulley is correctly positioned to ensure smooth net feeding and avoid wrapping. 

Final Tips for Maintenance: 

• Regular Inspections:

  Routinely inspect components such as the feeding rollers, chamber rollers, and brake settings to catch potential issues early. 

• Clean Rollers and Plates:

  Ensure that all rollers and plates are free of debris and moisture to prevent interference during baling. 

• Adjust Settings Regularly:

  Regularly check and adjust tension, feeding roller alignment, and brake settings to maintain optimal performance. 

By addressing these common issues, you can improve the reliability and efficiency of your John Deere baler, ensuring consistent and high-quality bales while minimizing downtime. 

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